Specialist Acoustic Spray System, Castleford

The Project

Pacy & Wheatley have recently completed the installation of a specialist acoustic spray system for Castleford Park Junior Academy in Castleford.
The academy was built in 1903 and has seen various refurbishments over the years including an extension. There is an old school building attached with a dining hall at the centre and classrooms surrounding it.
The dining hall has a high ceiling with feature beams and ties across it, supporting the visible purlins. Painted surfaces are located in between on various pitches at a height of 8.4 metres high and a footprint of around 180m2 creating a very open space to enjoy for lunchtimes and after school clubs.
The high ceiling and sports hall floor result in poor acoustics throughout the hall. A test confirmed that the hall has a very high reverberation time of around 4.5 seconds, making it unhealthy and unpleasant for the pupils and teachers who are dining.

The Solution

Pacy & Wheatley Interiors were actually carrying out various works on the Academy and refitting many areas and noted the problem to the school Heads and scheme coordinators.

The team mentioned our specialist Acoustic Division who reacted and visited the site. They looked at a few options and came up with placing 37.5mm of Bo spray which is a cellulose Acoustic Spray with very good reverberation absorption qualities. The academy approved the quote to install the product and was scheduled to be carried out within half term 2020. The colour of the spray was light grey, and the reverberation time has reduced to 1.75 seconds which has shown a major improvement.

The project was completed on time and to budget for the client and they have said that it was delivered with fantastic results, allowing all users to work in the space with more comfort.

Testimonial

"The work done by Mark’s team in our school was to an excellent standard from the start of the project to finish. We had regular meetings to update us on progress and the project has been completed within the timescale set. The Site Manager was friendly, professional and organised, always keeping us informed of what was happening and where in school they were working. As the project was for evening work, they had the responsibility of locking up at night and leaving the school clean, tidy and safe ready for the children to come in the following day, which was always done. We had very few issues and any that we did have were resolved immediately. Mark and his team were always happy to help, with nothing too much trouble. Thank you for all your hard work, we are extremely pleased with the results.

The acoustic ceiling work that has been done in our dining hall has had fantastic results. The hall was an extremely loud place to be, even with just a few people in there, let alone when it is full of children at lunch time. Some of our children struggled with the noise and found it difficult to be in there. The acoustic ceiling has significantly reduced the level of reverberation in the hall and is a neat and tidy finish to the ceiling with decoration which in all completely transforms the look of our hall and also makes it a much quieter place to be. The work was completed in a very tight window over half term, but was completed on time and left spotlessly clean."

-Kelly Ineson,

School Business Manager

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    Old Boy

    Dimensions & weight

    3mm: 3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E1477-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.75-0.80 per ASTM C423. Alpha W 0,85 (class B) per ISO 354/ISO11654.

    39 mm: NRC 0.80-0.90 per ASTM C423. Alpha W 0.90-0,95 (class A) per ISO 354/ISO11654.

    Straight Up

    Dimensions & weight

    25 mm: 26 mm (1 1/32 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 2.78 kg/m² (9.11 oz/ft²).

    39 mm: 40 mm (1 37/64 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.12 kg/m² (13.51 oz/ft²).

    Installation

    25 mm-39 mm: Can be mounted on walls or ceilings. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    93% per ASTM E147-98A.

    Fire safety classification

    25 mm-39 mm: Class A per ASTM E84, A2 s1d0 per ISO EN-13501-1:2018

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Color selection

    Can be tinted in the entire NCS, RAL, Sherwin Williams or Benjamin Moore color scale.

    Environment

    25 mm-39 mm: 0 g/l (0,00 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.85-0.90 per ASTM C423. Alpha W 0.85 (class B)-0.95 (class A) per ISO 354/ISO11654.

    39 mm: NRC 0.85-0.90 per ASTM C423. Alpha W 0,90 – 0.95 (class A) per ISO 354/ISO11654.

    Stone Greyhound

    Dimensions & weight

    3 mm: 3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl. adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl. adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E1477-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.45-0.60 per ASTM C423. Alpha W 0,50 (class D)-0,55 (class D) per ISO 354/ISO11654.

    39 mm: NRC 0.50-0.60 per ASTM C423. Alpha W 0,55 (class D) per ISO 354/ISO11654.

    Silk White

    Dimensions & weight

    3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    90,0% per ASTM E147-98A.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Color selection

    Can be tinted in the entire NCS, RAL, Sherwin Williams or Benjamin Moore color scale.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    3 mm: NRC 0.30 per ASTM C423, Alpha W 0.35 (class D).

    25 mm: NRC 0.81-0.85 per ASTM C423. Alpha W 0,85 (class B)-0,90 (class A) per ISO 354/ISO11654.

    39 mm: NRC 0.90 per ASTM C423. Alpha W 0,95 – 1,00 (class A) per ISO 354/ISO11654.

    Silk Metallic Gold

    Dimensions & weight

    3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.75-0.85 enl. ASTM C423. Alpha W 0.70 (class C)-0.85 (class B) per ISO 354/ISO11654.

    39 mm: NRC 0.80-0.85 per ASTM C423. Alpha W 0.85 (class B) – 0.90 (class A) enl. ISO 354/ISO11654

    Secern

    Dimensions & weight

    3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl. adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E1477-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Color selection

    Can be tinted in the entire NCS, RAL, Sherwin Williams or Benjamin Moore color scale.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    3 mm: NRC 0.30 per ASTM C423.

    25 mm: NRC 0.75-0.80 per ASTM C423. Alpha W 0,80 (class B) per ISO 354/ISO11654.

    39 mm: NRC 0.85-0.90 per ASTM C423. Alpha W 0,95 (class A) per ISO 354/ISO11654.

    Sahara

    Dimensions & weight

    3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E1477-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Color selection

    Can be tinted in the entire NCS, RAL, Sherwin Williams or Benjamin Moore color scale.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    3 mm: NRC 0.30 per ASTM C423. Alpha W 0.35 (class D)

    25 mm: NRC 0.70-0.80 per ASTM C423. Alpha W 0,75 (class C)-0,90 (class A) per ISO 354/ISO11654.

    39 mm: NRC 0.90-0.95 per ASTM C423. Alpha W 0,95 – 1,00 (class A) per ISO 354/ISO11654.

    New England

    Dimensions & weight

    3 mm: 3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E147-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Color selection

    Can be tinted in the entire NCS, RAL, Sherwin Williams or Benjamin Moore color scale.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.74 per ASTM C423. Alpha W 0,80 (class B) per ISO 354/ISO11654.

    39 mm: NRC 0.75-80 per ASTM C423. Alpha W 0,80–85,00 (class B) per ISO 354/ISO11654.

    Marble Hades

    Dimensions & weight

    3 mm: 3 mm (1/8 inch) thick. Weight (dry) 0.7 kg/m² (2,2 oz/ft²).

    25 mm: 28 mm (1,1 inch) total construction height. Weight (dry, excl. adhesive/mech. fasteners) 3.55 kg/m² (11,6 oz/ft²).

    39 mm: 42 mm (1,65 inch) total construction height. Weight (dry, excl. adhesive/mech. fasteners) 4.7 kg/m² (15,4 oz/ft²).

    Installation

    3 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. On most absorbent surfaces, primer may sometimes be needed.

    25 mm-39 mm: Can be mounted on walls or ceilings. On flat or vaulted surfaces. Can be mounted with no gaps on existing ceilings or wall surfaces, suspended mounted on plasterboard or suspended directly from a track system.

    Light reflectance

    3 mm-39 mm: 90,0% per ASTM E1477-98a.

    Fire safety classification

    3 mm-39 mm: Class A per ASTM E84; B s1d0 per ISO EN 13823.

    Cleaning and repair

    Can be vacuumed. Spots can be removed with water and sponge. Damaged surfaces can be repaired.

    Environment

    3 mm-39 mm: 4 g/l (0,03 lbs/gal) VOC (emissions) per ASTM D3960, LEED.

    Climate

    Installation temperatures should be between 15 °C and 32 °C (60 °F and 90 °F) with humidity that does not exceed 70%. Tested for mold growth per ASTM D3273.

    Sound absorption

    25 mm: NRC 0.45-0.60 per ASTM C423. Alpha W 0,50 (class D)-0,55 (class D) per ISO 354/ISO11654.

    39 mm: NRC 0.50-0.60 per ASTM C423. Alpha W 0,55 (class D) per ISO 354/ISO11654.

      Free Sample for... Specialist Acoustic Spray System, Castleford

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        Apply For... Experienced Site Foreman

        Requirements

        Pacy & Wheatley Acoustics, one of the UK’s leading providers & installers of interior acoustic solutions, is looking for experienced Acoustic Installers & a Site Foreman to help deliver multiple projects in the South of England (London area) candidates location Yorkshire/ London.

        Specifications

        • Experience of managing & directing a team of installers, preferable.
        • Experience in Reporting systems planning and dealing with Clients representatives.
        • Experience & knowledge in acoustic installations (acoustic panels & spray applied render) not essential but must be willing work and train on products.
        • Suitable skills include drylining, tape & jointing, plastering, plaster spraying and high specification decoration finishes.
        • CSCS, SSTS & IPAF cards required. (if some not available training offered)
        • General work is Monday – Friday (10-hour day)
        • Suitable applicants will be rewarded with high rates on a self-employed basis/employed.
        • Must be willing to travel and lodge.

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          Apply For... Acoustic Ceiling Installers

          Requirements

          Pacy & Wheatley Acoustics are looking for Experienced Operative/teams aswell as Operatives with no experience to assist installation of our Specialist sprayed seamless Acoustic ceilings.

          Experienced Operatives in application/site management of similar products in this area of sprayed acoustic systems are welcome and possible further opportunities to assist in development within the business.

          Non Experienced Operatives is all about desire and commitment to hard work and learning, Hungry Individuals with the will to work in a team and have the mentality to grow and be trained in our systems.

          Should have basic construction skills and desire to move forward and be part of a growing side of the Pacy & Wheatley Group long term.

          We are based in Doncaster however move around the country continually so location not that important however must be willing to travel and lodge.

          We are installers of Rockfon Mono Acoustic/Bospray a single sprayed coating to structural soffits and the Fade product as well as other products in our brand.

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